Undertail Install
     
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Central Pennsylvania Run - April 2007

34th Annual ACS Ride

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Installing a Rumble Undertail on my 2001 Kawasaki ZX9R

So. I've had this undetail laying around the house for almost a year with the best intentions.  Finally I got it custom painted (it came in black, needed it Firecracker Red), waited the obligatory 30 days before handling, and then got to work.  And what a job it was.  Worst part was I had to get it done by Saturday since there was this covered bridge ride out through Lancaster County that I couldn't miss.

Here is the original undertail. There is already a fender eliminator kit installed, but that will go away too.

First I removed the fender eliminator kit (tag and turn signals)

Then the tail lights. Notice the stock black undertail. That will get covered.

Now I removed the seat cowling. I was afraid it might break, but after having it on and off 50 times during this install, I found the thing is pretty durable.

Shot from above. To the right you can see the new undertail.

Cowling. No I didn't need the hammer after all...

To get the new undertail to fit, much of the old one has to be cut out. I actually cut more than this, but you get the idea.

There was a fitting here on the orig undertail for a screw, but I had to cut it out and fabricate a new one that was up out of the way

Looking up at where the fitting was. It hung too low, so I fab'd a new one using pieces of undertail I had cut away earlier

The new piece secured with screws. Now I have a mount high enough to attach the new undertail.

The undetail secured with nylon screws to the fabricated mounts.

I cut and fitted for hours, literally. In the end, I had to file away parts of the new undertail to fit it. I found out fiberglass files pretty easily.

Finally, it fits. The wiring was all done with wire nuts, but I'll fix that later. It's now 11pm and I have a 250 mile ride tomorrow....

It looks much better than the old one. And the tag? Oh yeah, forgot about that.

I actually mounted the tag off the rear axel using a plate holder I bought online.

Another shot. The tail lights are LEDs, with integrated turn signals.

Lets ride.